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Production

MPO purposely built a 10,000 sq. ft. clean, climate controlled, efficient and application specific facility in Manchester, NH that includes state of the art injection compression molding machines to provide for the highest quality parts.

These state of the art injection compression molding machines work in conjunction with an optimized mold design to produce precision parts. It is critical to qualify the molds in the molding machines before molding production parts. Process capabilities can be established by sampling the production molds. Any iteration or adjustment can then be made in real time to achieve the full potential of the production mold. During the mold qualification process, the optimal molding parameters should be determined. Once determined, these parameters are then maintained during production in order to fully achieve the capability of the process. SPC (Statistical process control ) techniques are used to monitor the production process to keep the process repeatable and ensure quality parts are made each and every time.

These state of the art injection compression molding machines also include integrated custom built robots for picking, de-gating and moving parts from the mold machines to the next stage of processing. This provides for continuous “lights out” operation during the molding process and thus ensuring uninterrupted flow of repeatable parts. These robots help to provide high volume repeatable optics at the lowest costs possible.
 

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